Process engineer

Full-time, Ethylene&SulfurDeriv_Ethylene_Amines

Zhejiang, China Apply Now Apply until: Open until further notice


HSE compliance
- Proactively join in Site HSEQ training and plant HSEQ training, and cooperate with other process engineers for all the activities involved are according to the local rule and AN HSE standard and regulations, and continuously improvement;
- Give full support to site HSE system, ensure HSE compliance in the work all the time;
□ know-how on technology
- Keep studying in the know-how of process and catalyst, support other departments in equipment, instrumentation, electrical design base from technical view;
- Continuously searches for ways to  improve plant performance in:  yields, energy consumption, BOM, material efficiency, quality, waste and carry out the activities from senior process engineer and management team;
- Compile the standard documents of SOP, EOP, ERP for operation, procedures for system cleaning, purging, innerting, dummy running, loop testing and function test in commissioning&startup phase;
- Responsible for trouble shooting, process optimization, MOC and high technical support to operation teams;
- Based on the plant turnaround schedule, implement shutdown and startup plan, leading activities in related area, including procedures and isolation plan, risk analysis, progress and quality control;
- Follow up KPI of OEE, collecting data and information record with support from SPE and process manager to do analysis and improvement on availability, rate, quality; following up improvements to operation team;
- Keep tracking  BOM changes daily and report to SPE and process manager for abnormal deviation and carry out the activities for correction;
- Fully dominant in utilities and high focus on the availability, rate and quality on utilities supply to all the plants on the site;
□ License on catalyst
- Full understand the KPI of catalyst performance, optimization on the catalyst to prolong the life time of catalyst and running plant with high material efficiency with support from SPE and process manager;
- Follow up activities for catalyst change-over, guide operation team to preparation, cooperate with maintains team on the actives in catalyst change over successfully and timely;
□ process and operation support
- Cooperate with  Plant Planner to distribute production plan into daily instruction, support and guide operation team to do process adjustment based on instruction;
- Keep tracking process performance and quality of finish goods, give support to operation team to better understand the process, performance and quality problem and correction;
- Provide assistance to operations in learning and understand for new design or modifications, guide operation team into the steps and activities for better understanding and cooperation;
- Give high assistant to operation team for issues encountered in: process, automation control, electrical, equipment, and keep the list of defects and outstanding for continues improvement;
- Assist the operation department in personnel development in short and long term;
- Represent the company on customer visits and professional and technical functions as needed;
- Updating the documents of PID, SOP, EIP, EOP, JSA… standard documents to operation team timely;
□ Process Safety and Audit
- Participate in Hazard Study during project phase both for process and dedicate key equipment; conduct activates and guide operation team follow up recommendations in hazard study in design, construction, operation, procedure, and actions closed within request time;
- Review the activities for startup and shutdown and with safety guard in procedure, and training to operation team;
- Support operation team to do JSA for critical operation, routine work in daily;
- High involvement in Hazard study during MOC and review activities done in design, construction, take lead to do PSSR and Post-startup assessment;
- Take actions in related area for PSM and SAQ audit, ensure the defects and corrections have been closed on time;
□ MOC&Trouble shooting
- To be MOC facilator to executive MOC as site procedure, collection and filtration the ideas from operation team, convert it to MOC; organize the technical review meeting for the MOC, as coordinator in the phase of technical review, Hazard study, equipment/instrumentation/electrical material preparation, PSSR, Post-startup and final performance assessment, keep tracking for all the related documents updating;
- At plant level to fully manage MOC progress, and final documentation archive, responsible for element of MOC part in the PSM and SAQ audit ;
- As owner to collect defects from operation team and convert into outstanding list, assign task to dedicate person in plant both for short term and long term target for problem solving;
- As RCPS champion from plant level to organize workshop, support engineers to use RCPS workshop solve complicated troubleshooting, tracking actions done for owner and follow up relevant KPI changes after actions closed;
- To be nominated energy management key members both internal and external;
- Assist SPE to collect data of production, output value, energy consumption and input into system from government monthly;
- Cooperation with financial department to collect data of production, output value, energy consumption, wastes and input into cooperate EPM system Monthly;
- Tracking deviation of energy consumption and KPI follow up, do analysis, improvements and recommendation to operation and management team monthly;
□ Quality management
- Assist SPE to buildup sampling points and specification for Raw materials, process control and products, and environmental concerns;
- Buildup analysis method based on the know-how of process, and cooperate with lab engineers on analysis equipment, chemicals, and training and assessment operators for sampling;
- Keep monitoring SPC rules for quality management in MES system, keep focus on quality deviation to adjust process;
- Issue out quality report monthly with KPIs, and deviation analysis, recommendation and improvements in quality control and operation;
□ Software
- Familiar with AUTOMATION structure, cooperate with instrument engineers setup AUTOMATION system in project, and do FAT for loop and functional check;
- Setup and Review control loop description, I/O list, and interlock matrix with instrumentation engineers, updating on annual base and MOC changes;
- Support operation team to maintain process control system in good function and stable, solve any issues when it raise up;
- As main coordinator in MES(manufacture executive system), format process, quality, OEE, report from system; review and check the data between MES and SAP to keep alignment and accuracy; guide and transfer the knowledge of MES to all users;
- Apply alarm management system to mitigate deviation from process, reduce work load of operators, keep tracking on alarm statistic and adjust process in advance to mitigate and eliminate risks and accidents potentially; filter alarm from SOE for trouble shooting and accidents investigation;
- Use computer modeling and simulations as needed to design and evaluate processes and operating systems for trouble shooting and MOC;
□ Budget
- Assistant of process manager to control budget in responsible area by optimization the design, technical study, resource localization and so on;
- Apply AR for new projects or MOC;
□ Training system
- As owner to maintain the training system for plant, updating and enrich the training matrix by requirement from external and internally, coordinate between department on trainer resource; executive the training plan to new employee and final assessment before on board;
- To be the trainer resource for new staffs and refreshing training to staffs in process, operation, process safety, L6S…. and give assessment tools on the training efficiency;
- Assistant process manager and HSE staffs to do internal audit plan, and implement internal audit for improving, support process engineers to finish the yearly cooperate audit activities and recommendations follow up;
□ Report
- Assist process manger to do the internal report and upper level report monthly;
- Assistant of  process manager to finish the technical report monthly which include production and productivity, OEE, BOM, catalyst performance, MOC, EPM and L6S savings, gives assessment on catalyst and key equipment performance and recommendation to operation team;

Vacancy data
Closing date
Open until further notice
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Job Requirements

- The process engineer should have either a university or a college degree in Chemical/Technical Engineering
- Have >5 yEO/Amines/utilities of relevant working experience in the chemical industry.
- Fluent English communication both in oral and written
- Preferable distillation tower background and DCS knowledge.
- Good communication skill& interpersonal skill
- Should possess proven working knowledge regarding QHSE issues, He/She should be team player, self-starter, result oriented, quality committed, and proactive. Furthermore, strong work ethic, good organizational skills, set priorities and use time effectively to accomplish tasks, and basic computer skills.
- Knowledge regarding both ERP (SAP) and MES systems are advantageous

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